Inspection System
THETA IMAGE 120
Camera-Based Cap Inspection
Cap InspectionUp to 120,000 cph
Closure PresenceClosure TiltClosure Damage
Application
Detect Closure and Fill-Level Defects
Inspect filled containers for cap presence, cap position, tilted closures, cap colour, smiley defects and fill-level deviations. Support reliable quality control where closure and neck-area defects must be detected inline.
- Line positionPost closure / seamer
- ProductsGlass, Ref Pet, Oneway Pet
- TasksClosure Presence, Closure Tilt, Closure Damage, Closure Color, Cork Presence, Cork Depth, Knurling, Label Presence, Other, Cap Inspection
Operating principle
Tri-Camera Inspection
IMAGE 120 uses a tri-camera setup with one colour camera and two black-and-white cameras for the bottle neck and cap area. Backlighting plus direct/front lighting support contrast-based and colour-based inspection tasks.
- PerformanceUp to 120,000 cph
Benefits
- Tri-camera coverage helps reduce blind spots around the cap area.
- Combined lighting supports both contrast-based and colour-based quality checks.
- Cap and fill-level checks can be handled in one camera-based inspection system.
- The system supports additional closure-related tasks such as cork, crown cap and knurling inspection.
- Configuration-dependent throughput references support high-speed filling lines.
- A 21 inch touch/graphic display supports local operation and visualization.
Features
- Inspection of cap presence, cap position and tilted closures.
- Detection of smiley defects and safety-ring damage.
- Cap colour inspection using camera-based image evaluation.
- Fill-level verification for underfill and overfill control.
- Cork presence, cork depth and cork damage checks for wine bottles.
- Knurling inspection for aluminium screw caps.
- Label presence check when the label is visible in the camera image.