Category: Blog

Innovations, development progress, industry insights and more…

  • The positive and negative about tethered caps

    Tethered bottle caps, also known as “anti-litter caps,” are a simple yet effective solution to the growing issue of litter in the European Union (EU).

    Tethered Caps

    Attached to the neck of the bottle with a small piece of plastic or metal, tethered bottle caps make it more difficult for the cap to be separated from the bottle and discarded. These caps are designed to be reusable and can be easily resealed after opening the bottle.

    Impact on the environment

    The use of tethered bottle caps can help reduce the amount of litter on the streets, in parks, and on beaches. Single-use plastic bottles are a common source of litter in many countries, often resulting in environmental degradation and harm to wildlife. Tethered bottle caps can prevent the ingestion of plastic by birds and marine animals, which is a significant issue that frequently leads to injury or death. 

    Switching to tethered caps helps the environment and keeps our communities clean, but it presents challenges and hurdles for manufacturers.

    EU Countries implementing the use of tethered caps

    Tethered bottle caps promote sustainability and waste reduction. Many EU countries have implemented bans on single-use plastic products, including plastic bottles, in an effort to reduce their environmental impact. Tethered bottle caps provide a way for consumers to continue using plastic bottles without contributing to the litter problem.

    Some EU countries, such as Germany and Belgium, have already implemented the use of tethered bottle caps with positive results. In Belgium, the city of Antwerp introduced tethered bottle caps in public parks and reported a significant reduction in litter within just a few months.

    Despite their benefits, tethered bottle caps are not without drawbacks. Some critics argue that they are not as effective as other litter prevention measures, such as deposit schemes. Others argue that they add an extra cost to the production of plastic bottles, which may be passed on to consumers.

    However, the potential benefits of tethered bottle caps in reducing litter and promoting sustainability in the EU far outweigh the extra costs. Implementing tethered bottle caps in more countries, especially with deposit systems like those in Germany, could help combat litter and protect the environment.

    Technical difficulties

    One of the major difficulties that tethered caps are asymmetrical in structure, which can make it difficult for conventional cap inspection systems to detect damage or improperly applied caps. Traditional visual inspection systems look for consistent gaps, colour contrasts and angles to determine a perfect fit.

    Self leaning algorithms to overcome asymmetry

    To overcome this problem, we think that using self-learning algorithms would be the best approach. These algorithms would allow for high accuracy in detecting damage and miss-applied caps, while also preventing the undesired rejection of good bottles due to misinterpretation of the tethering. By using self-learning algorithms, manufacturers can overcome the challenges of implementing tethered caps and help to reduce litter.

    By creating a database of good and bad images, these systems learn to differentiate OK and not OK caps. With a reasonable number of samples, these systems reach very high levels of accuracy.

    These systems train to detect

    • Missing caps
    • Cap Height
    • Fit
    • Colour
    • Broken tamper band
    • Gaps between cap and tamper band

    The huge benefit of this technology is the increasing accuracy with a growing database.

    To summarize, the impact on the environment is not negligible and the technical difficulties can be overcome thanks to technology.

    – Reducing your footprint matters –


  • Carl-Dittler-Realschule gets defibrillator

    Social Engagement

    A local secondary school recently received a defibrillator, thanks to support from several businesses in the community. Stratec Control-Systems, part of the BBULL Technology Group, was one of the companies that donated money for the life-saving device.

    The defibrillator is an important addition to the school and can save the lives of students, teachers, and visitors in an emergency. The school administration is grateful for the support of Stratec Control-Systems and the other companies that helped to purchase the device.

    Stratec Control-Systems is proud to be an active member of the community and to do its part to improve the safety and well-being of people in the community. She hopes that the defibrillator will never be needed, but she is happy to know that it will be there in case of an emergency.

    Modern Defibrillators

    are easy to use and can even be used by lay people. They consist of two electrodes that are stuck to the patient’s chest. The defibrillator then examines the heart rhythm and determines whether or not a shock is needed. If a shock is needed, the defibrillator delivers an electrical impulse that returns the heart to a normal rhythm. Most modern defibrillators also have voice instructions that guide you through the process step by step. This ensures that the defibrillator can be used quickly and effectively even in stressful situations.



  • Feasibility report on IMAGE based food can inspection

    Inspecting a pool of 15 damaged food cans containing the most commonly damage types, occurring during the filling and seaming process.

    The System

    The inspection system consist of two inspections units covering the top and the sides of the can.

    A control unit with high performance industrial PC and a Deep-Learning software package.

    • One camera with diffuse light from above. Top-Down Inspection (Image Dom)
      • Ovality
      • Damage
      • Missing pull ring
    • Four cameras for a 360° view of the sides. Side Inspection (Image 360)
      • Damage
      • Dents

    Deep-Learning

    With deep learning based classification, it is possible to detect errors visible to the human eye without needing to configure complicated inspection tools.

    Instead, images of OK and not OK objects are collected and used to train a classifier, which will then be able to safely distinguish OK and not OK objects.

    Example

    Summary

    All damage types could be detected successfully ether via top-down is section, or side inspection.

    We therefore have a flexible system for the reliable detection of frequently occurring damage types.

    Which can be scaled according to the requirements of the customer.

    Deformed cans are detectable without deep-learning, sticking out material on the other hand might need the deep-learning algorithm.

    In this case, deep-learning and both inspections systems were needed to detect all occurring defects.


  • Alpha HF Fill Level Inspection

    The BBULL Alpha HF is a reimagined fill level inspection. The utilized high frequency technology, already present within our line-up for decades, has undergone a complete overhaul on its mechanical parts and software evaluation.

    Especially suitable for glass and PET bottles without metal coatings or metallic labels.

    An additional temperature compensation keeps consistent values even with changing surrounding temperatures.

    The optional Foam detector assures the detection of underfilled bottles, even with foaming products.

    One of the Problem of the old HF technologies was the lack of flexibility, that is why we made the measuring jaws adjustable to different bottles shapes. This assures optimal measurements.

    Furthermore, we gave the measuring bridge the alpha concept intelligence and connected it to the Alpha Line for maximal flexibility, scaleability and connectivity.


  • Drinktec 2022 – day one

    Today, Drinktec opens its doors

    And we are very pleased with the many new and old friends that have already found their way to us. It is always a pleasure seeing familiar faces.

    Many thanks, above all, to our excellent team, which completed everything on time despite the tight schedule.

    Now, we are looking forward to many constructive conversations and an enjoyable time for everyone.

    But what is the focus of this year’s Drinktec?

    The Multifunctional control concept BBULL ALPHA LINE

    “BBULL Alpha” is an innovative, multifunctional control system for quality assurance in the filling and packaging process of bottles, cans and other food packaging. The system is based on the latest PC technology and offers all current interfaces for integration into a customer’s intranet system. It is therefore optimally prepared for the implementation of the customers’ Industry 4.0 processes and the perfect tool for filler and closure management.

    A wide variety of measuring techniques are available for data acquisition in the process, which can be installed as a single or multifunctional system depending on the requirements and the task at hand: “BBULL Alpha” detects underfilling or overfilling, missing, incorrect or leaking closures, missing internal pressure or vacuum, missing, incorrect or faulty labelling as well as dating, but also missing containers in the pack.

    Since in more and more beverage and food sectors, the packaging materials glass and can are once again taking centre stage, inspection systems are on show that are used in such lines: The returnable sorting system “BBULL Image DL LG” is used to inspect returnable empties. Self-learning algorithms (“artificial intelligence”) are used, which independently recognize bottle characteristics and assign them to the bottles in the crate.
    “BBULL Image ECI” inspects empty cans for damage or foreign objects before filling, “BBULL VK-X + IR” is a non-contact X-ray inspection of beverage crates, cardboard boxes, trays and shrink packs with an additional thermal imaging camera. Missing or incorrectly placed containers, gross underfilling are detected. The thermal imaging camera checks the glued seams of cartons.


  • Rejection System TRI Sorter

    Servo-controlled object distribution at speeds up to 18,000 objects per hour.


  • Drinktec 2022

    World’s leading trade fair for the beverage and liquid food industry

    Drinktec will take place in Munich from 12-16 September, and we will be there. We are pleased that we can finally be on site again with a large stand that offers sufficient seating and space for exhibitions.



    In addition to a variety of videos and presentations, you can see our stand line-up this year with:

    BBULL HF                            Fill Level Inspection by HF-Technology   (newe

    • – no radiation source
    • – no legal requirements / transportation limits / radiation protection

    BBULL PULSE                     Leakage Inspection by Pulse-Technology

    • – for carbonised and N2 dosed beverages                    
    • – in flexible containers (cans, bottles)

    BBULL MAS                        Leakage Inspection by acoustic evaluation

    • – for beer-filling in glass bottles

    BBULL KS                             Optical Product Inspection with intelligent camera sensor (new)

    • – cap inspection
    • – code verification
    • – compact, low cost, operator friendly

    BBULL ECI                           Empty Can Inspection for maximum requirements detects smallest damages und contaminants

    • – for production lines till 144.000 cans/h
    • – can sorting and date code inspection optional expandable

    BBULL IMAGE OCR         Date Code Inspection for bottles, cans and cases

    • – real code recognition and evaluation of dates and prints
    • – for line speed until 144.000 objects / h

    BBULL IMAGE 360           Multi-Camera System for 360° Inspection at the conveyor

    • – label inspection
    • – cap inspection
    • – safety ring / tethered caps
    • – date code inspection
    • – container sorting

    BBULL APA                         Detection of Application Angle for screw caps

    • – with statistical assignment to the closing head
    • – continuous, documented quality control

    BBULL IMAGE LG/DL      Empty Crate Inspection with Deep Learning Software

    • – detects and sorts bottles acc. to specific features
    • – automized TEACH IN
    • – data base to store and transfer memorized features

    BBULL VK TOF                   Full Case Inspection with 3D-sensor technology („time-of-flight“)

    • – detects missing bottles / caps in the filled case
    • – no manual format change required

    BBULL ALPHA VKX          Vollgutkontrolle mit Röntgentechnik in neuem Design (neu)

    • – neuer digitaler Detektor
    • – einstellbare, reduzierte Strahlungsleistung
    • – minimaler Verschleiss
    • – erhöhter Strahlenschutz
    • – flexibel und kaskadierbar

    BBULL SERVO/VC           Rejection and Sorting Systems without air supply                                   

    • – for highest speed requirements
    • – minimal wear consumption
    • – minimal energy cost
    • – with intelligent controller
    • – remote maintenance / ODA interface

    BBULL FLEX                        Multisegment Reject Systems

    • – careful object handling until final position
    • – various designs and equipment available
    • – for every application the suitable technique

    BBULL ALPHA                    Universal Operation and Control Unit (new)

    • – for intelligent sensor technique
    • – modern network technology
    • – with TEACH-IN function for automated TEACH IN of sensor positions
    • – operator and service friendly
    • – remote service, remote operation, ODA
    • – flexible, scalable, multi-functional
    • – multi-line conzept
    • – multi-access Point
    • – graphical user interface
    • – HMI scalable from 7“ till 22“
    • – compact and low cost

    BBULL ALPHA FM            Software for Monitoring of Production Machines (new)

    • – recognition of weak spots in real time
    • – preventive maintenance
    • – minimal disruption and still-stand times
    • – increased efficiency of the filling process
    • – modern, flexible user interface
    • – with TEACH-IN function for automated TEACH IN of sensor positions
    • – statistical and graphical evaluation of the filling process

    BBULL THETA                    Multi-functional Operation and Control Unit

    • – modern, high-power CPU
    • – for highest requirements in image processing
    • – 22“ graphical TOUCH DISPLAY
    • – remote service, remote operation, ODA
    • – flexible, scalable, multi-functional

    Convince yourself personally and on site from our services and solutions.

    We are looking forward to see you at our stand.

    Your

    Sales- and Service Team


GDPR Cookie Consent with Real Cookie Banner